pg. 108 Brake fluid/clutch fluid, Power steering fluid


Brake system/Clutch fluid


The fluid level should be above the min mark.


Fluid type: DOT 4
Replace: every second year or 30,000 miles (48,000 km). The brake fluid should be replaced once a year or every 15,000 miles (25,000 km) when driving under extremely hard conditions (mountain driving etc.)


Check, without removing the cap, that the level is above the "MIN" mark of the fluid reservoir.
Always entrust brake fluid changing to an authorized Volvo dealer.



Power steering fluid


The fluid level should lie between the MIN and MAX marks on the dipstick (cool engine).
Check fluid level with engine idling and after driving while the fluid still is hot. Wipe the reservoir clean.


Fluid type: Type F
Replace: No fluid change required.

pg. 109 Automatic transmission


Automatic transmission oil


Capacity: See "Specifications" section
Fluid type: Automatic Transmission Fluid type Dexron IID.
Replace: Every 20,000 miles (32,000 km).


Warning!
Oil spilled on a hot exhaust pipe constitutes a fire risk.


A Cold transmission: oil temperature + 105ºF (+40ºC).
This is a normal temperature for the transmission after idling for about 10 minutes.
At oil temperature below + 105ºF (+40ºC), the level may be below the MIN mark.


B Warm transmission: oil temperature + 190ºF (+90ºC).
This temperature is reached after driving for about 30 minutes.
At oil temperature above +190ºf (+90ºc), the level may be above the MAX mark.


NOTE:
The engine should be idling when checking transmission fluid level.


Check the oil level as follows:


Park the car on level surface with the engine idling.
Slowly move the selector lever through all gear positions and then to position P. Wait 2 minutes before checking the oil level. As the illustration shows, the dipstick has a "Cold" and a "Warm" side. The oil level should be between the MIN and MAX marks. Wipe the dipstick with a clean cloth.


Warning! The oil may be very hot


Do not use rags that could leave lint on the dipstick.
The transmission is topped up via the dipstick tube.
The space between the MIN and MAX marks on the dipstick corresponds to 0.5 US qt (0.5 liter). Do not fill the transmission with too much oil, since this can result in oil being ejected from the transmission.
Too little oil, on the other hand, can negatively affect transmission operation, particularly in very cold weather.

pg. 110 Cooling system


B 230 F shown


Check coolant level


The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant level regularly. The level should be between the "Max" and "Min" marks on the expansion tank. The check should be made with particular thoroughness when the engine is new or when the cooling system has been drained.
Do not remove the filler cap other than for topping-up with coolant. Frequent removal may prevent coolant circulations between the engine tank during engine warm-up and cooling.


Changing coolant


Every two years or 30,000 miles (50,000 km) the cooling system should be drained, flushed and refilled.
Remove the expansion tank cap. Open the drain cocks on the right side of the engine block and disconnect the lower radiator hose.
Fill coolant through the expansion tank. The heater controls should be fully open when draining and filling.
Add coolant until the level is up to the MAX mark or slightly above.


Start the engine and run until hot. Check the cooling system connections for tightness. Also re-check the coolant level.
Capacity: See "Specifications"
Coolant: Volvo coolant type C (blue green)


CAUTION!
The cooling system must always be kept filled to correct level.
If it is not kept filled, there can be high local temperatures in the engine which could result in damage.


Top up with coolant


Top up with coolant by filling the expansion tank when level is at the "MIN" mark. A 50/50 mix of water and coolant should be used all year round.
Top up to the "MAX" mark.


WARNING:
If the engine is warm and you are going to top up coolant, unscrew the cap slowly in order to allow any excess pressure to escape.


NOTE: Do not top up with water only. Water by itself reduces the rust-protective and anti-freeze qualities of the coolant and has a lower boiling point. It can also cause damage to the cooling system if it should freeze.

pg. 111 Lubrication


No. Lubricating hint Lubricant
1 Hood lock and latch Oil
2 Hood hinges Oil
3 Door stop and hinges Oil
4 Sun roof wind deflector Oil
5 Door lock catch plate Oil
or low temperature
grease
6 Trunk lid lock Volvo Teflon
lock oil
7 Window regulator Oil, grease
locking device silicone
(on inside of door) grease
8 Front seat slide rail
and latch Oil
9 Door lock keyhole Low temperature grease
or Volvo Teflon lock oil.


To avoid rattles and unnecessary wear, the body should be lubricated a few times per year.

pg. 112 Drive belts


Checking the belt tension


The belt tension can be checked by depressing the fan belt (engine not running!) at a point midway between the generator and fan. It should be possible to press down the belt about 1/4" - 3/8" (5-10 mm). This also applies to other drive belts on the engine.


WARNING! The engine must not be running when this check is performed.


Belt check


Check the belt regularly to make sure it is in good condition and is clean. Worn or dirty belts can cause poor cooling and low generator output as well as impair the operation of the power steering and the air conditioning unit.


Belt adjustment and replacement


The belts can be difficult to reach and it is advisable to let your Volvo dealer adjust the tension of the belts or replace them, if necessary.




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